Everything from the types of steel used to how folding, welding, etching, and other chemicals are utilized alters the pattern uniquely. There isn’t a single pattern found in Damascus steel knives. Although this doesn’t give us the authentic, original Damascus steel, the outcome is just as beautiful. The steel’s response to the acids reveals the patterns as different steels react differently, forming a distinctive design. The etching refers to the process of submerging the annealed blade into acid, like ferric chloride. The process of annealing and acid etching is what reveals the patterns which come after heat-treating and some grinding. Mixing two or more types of steel and combining them to make one steel block doesn’t give us the patterns we’re anticipating – at least make them as apparent as we want. While this is how modern Damascus steel is made, the patterns don’t just occur. Nevertheless, the modern Damascus steel is just as strong, hard, yet flexible enough to uphold resistance. The end result of this is Damascus steel.ĭoing these will technically give you what we now call Damascus steel, but it isn’t the same as the original. Take two different steel billets, stack the two together or weld them, put them in the forge, and fold continuously to mix everything. Modern Damascus steel is produced by mixing two or more different types of steel in the forge, known as pattern-welding. In modern-day knife-making, Damascus steel is referred to as pattern-welded steel. The reproduction of this steel exists, but is not as popular as modern pattern-welded Damascus steel. What we know, however, is it was initially made from a type of steel from India, wootz, a crucible steel that’s made following certain procedures. Not much is known about how the traditional Damascus steel came into existence in the first place or its production methods. However, the term “Damascus” we are using today can refer to another type of steel: pattern welded steel. Scientists have recreated the original Damascus steel through dedicated experiments. This loss didn’t stop knife makers and scientists from recreating the original Damascus steel. This also took away the original technique of producing Damascus steel with it. In the 1700s, when gun production ramped up, the methods of making wootz steel were lost. In the past, Damascus steel was made from a type of steel called wootz. How to spot fake Damascus steel blades?ĭamascus steel we use today and what it was once is somewhat different.Does the Damascus pattern serve a purpose?.Why do steel matter to Damascus patterns.You can re-burn the tang of the blade near the handles and the edge of the blade and it will show the layers once more. The high polishing buffs off the acid burned layer of the handle, and the blade edge is sharpened and the acid burned edge becomes satin. Makes sense? After we make our knives we high polish the handles and put an edge on the blade. Only after you burn the sides of the blade with acid do you see the layers of the two steels. If you high polish the metal it will be shinny satin like all steels. All Damascus is acid etched to show the layers. This is how the layers are exposed to show the layers of the new steel created coined “Damascus”. Then you burn the blade in acid, and it turns the nickel satin colour and the high carbon turns blackish grey. You heat them up together and then fold the bar over and over to get the desired layers, ours are 396 layers. Damascus is a mixture of 1095HC and 15N20 nickel carbon. HOW OUR DAMASCUS IS MADE: All our Damascus is real and not just an acid etch.
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